Industrial Scrubber and Sweeper Floor Cleaning Equipment

Factory Cat Industrial Scrubber and Sweeper Equipment

Factory Cat scrubbers provide outstanding quality, and durability to last years and years.

Here are some of the reasons Factory Cat scrubbers and sweepers are green machines:

Factory Cat's Pledge to our Customers and Planet

Our goal is to continue to reduce our impact on our favorite planet’s outdoor environment, while improving the indoor environments of our customers. Our efforts follow these five basic principles:

1. We build our machines to last. We intended each of our machines to give 25 years of useful service in “careful hands,” and believe that, in this, we outpace others in our business by a factor of two or three. By doing this, the materials, energy and labor inputs will do more work before they expire.
2. More Cleaning /Fewer Resources. We build our machines to conserve resources in operation, so they can consume less electricity, water & soap to perform a given task.
3. Reduced Emissions of Greenhouse Gases & of Dust.
4. We employ "Green Engineering" in all our designs.. We endeavor to design products that, through their basic design, will promote proper use by the cleaning professionals who use them as tools, and proper maintenance by the professionals who take care of them. When they finally reach endo of useful life, we build them to be easy to recycle.
5. Clean Manufacturing. We produce our products with the cleanest processes current technology allows, and pledge to adapt promptly the best practice technologies in the future, when they become available.

Building Machines To Last.

We should start by admitting that, model-for model, our machines weigh about 15% more than others, and so use up more of the world’s resources in their manufacture.

But the idea behind this is as old as the hills: By building our machines to perform for an extended period, (goal: 25 years), instead of for a short one, the resources of the planet be they iron, energy or human labor--can be stretched over many years of machine use.

To achieve this goal, we do the following:

1. Make machines with massive main frames so they can withstand the slings and arrows of real-world use.
2. Our machines are also totally rebuildable, making service life a matter of choice, really.
3. On our scrubbers, machines that run in liquid cleaner, we use only stainless steel fasteners, so the parts they attach to the machine can be serviced if need arises.
4. On all machines, our steel parts are protected by a 15-step powder paint process (which is itself the most ecologically sound “Paint” process). Powder paint, a baked-on polymer coating, offers many times the protection against corrosion that is afforded by conventional enamel.
5. We make sure that purchased components (batteries, motors, gear axles, switches, etc) are the best, longest-lived such components available in commerce.
6. We design in "smallest factor" component replacement--to save future resources. Example: Our machines use easy-to-change switches (at just a few dollars per switch) instead of replace-it all thousand dollar membrane panel controls. The resultant reduced repair cost encourages the customer to keep his old machine.
7. We minimize the Wear Factor in "Wear Items" so even these replacement items last longer. Two examples: Filters: Our sweepers and burnishers use virtually permanent filters instead of throwaway paper ones saving the basic Brushes: Our disk brushes have more fiber than other manufacturers’ brushes, and for a given amount of work will last longer, getting more mileage out of the brush core and mounting hardware. Such longer component life also reduces shipping as fewer brushes, etc. are requried per yer.
8. Use technology to extend life. Our Central Command II control system automatically starts all motors, (traction drive, vacuum, brush, etc.), over one second. The instantaneous starts used by most machines in our business are hard on the motor itself, as well as on parts used for power transmission. Since switching to "slow start" we have approximately doubled major component life.

Using Up Less to Clean Better

Our machines are well-respected for their cleaning performance. We’re able to transmit more energy to the floor when it’s needed.

But to compensate, when the need for extra power is not there--when we’re just maintaining a job already done--we lead the pack in water and energy conservation.

1. WATER CONSERVATION*. Our electronically-controlled scrubbers use an electronically-generated pulse to carefully control water flow. A skilled operator can dial it in precisely to avoid waste. For applications where operators will not have the time to learn to operate the machine to its maximum efficiency, the “ECON” switch (available on all electronic scrubbers in 2008), will allow an automatic 30% reduction in water sent to the brushes (along with a reduction in power sent to the traction, brush and vacuum circuits). Our efficient wiper and splash curtain system add to the use extracted from each ounce of water.
2. SAVE THE SEWERS. The other end of the water formula is waste water. All of our scrubbers also feature “Drain-Saver” ® a simple in-tank screen that prevents large debris from adding to the contamination thrown down the sewer. Instead, the debris the machine picks up can be shaken out into a dumpster.
3. REDUCING ENERGY CONSUMPTION: Our 2008 electronic machines can be equipped with an optional ECON switch that, when activated, reduces battery power consumption for vacuum, brushes and traction drive, and also reduces water consumption. We were a pioneer in using AC-Inducted motors, which consume 10-25% less power than regular D.C. motors for the same work. Our Central Command on-board electronics carefully monitors energy use where it counts--as for example at the brush pressure level on scrubbers, which consume more energy through the brushes than through everything else combined. Central Command carefully evaluates and readjusts the brush pressure many times per second.
4. LESS SOAP/MORE CLEANING. Overuse of “soap” is a problem in our business. It not only wastes resources, but actually works less well than accurate soap/water ratios. RPS was an early pioneer in the use of built-in portioners in dosing soap concentrate and in assuring its accurate mix with water. Today, we offer “SUDS”, (our Superconcentrated Universal Dispensing System), which not only injects on-board concentrate, and mixes it with water at an operator-selected ratio, but also modifies the amount of mixture laid down on the floor in consort with the water selction chosen. SUDS injects the soap directly at the brush. By not flowing through the valve or filter, SUDS reduces potential service issues as well.

Reduces Emissions

1. GREENHOUSE GAS EMISSIONS. All of our machines, at present, are battery-powered, and produce no greenhouse emissions on their own. However, the storage batteries use power generated by the local power company. By adding to the efficiency of our machines’ battery-power consumption, we are reducing the amount of greenhouse gases produced by those plants to recharge the machine batteries.
2. AIR QUALITY. Battery machines are inherently “cleaner” than internal combustion ones, although batteries are charged using electricity from the local power company. The principal emission of batteries, made during charging, is of hydrogen gas, one of the natural elements in air. Air quality is affected by VOC’s, fumes generated by some soap products. We offer our customers a full range of Green detergent options through our affiliate Power Cat Solutions. These products can be reviewed through its website: www.powercatsolutions.com
3. DUST EMISSIONS. Dust is a potential product of of dry-process cleaning (sweepers and burnishers). Modern sweepers made for indoor use, and burnishers, all have on-board filtration. Ours is finer than any other manufacturer provides, (1 micron filtration instead of three microns), and so dust emissions are theoretically lower. Our emissions are in fact lowered, as well, by thesemeans: Sweepers: Have very high airflow to make up for leaks that may occur inthe rubber seals to the floor. We generate five times the airflow needed for maximum dustcontrol in a perfectly-tuned machine. Burnishers: Use both the “push” of the burnishing pad to the filter, and the pull of our optional “filter vacuumizer” system to help assure that all burnishing dust ends up in the filter, and not in the air. This dual system is exclusive to our burnishers.

Clean Manufacturing

Reducing waste in manufacturing is good Green-policy and is also good economic policy in that the more efficient we are, the more our customers benefit from tight cost control. Here are steps we’ve already taken:

1. Lighting is all Super-Low Consumption Florescent, replacing old tech Sodium Vapor. High quality manufacture requires very high levels of light so our people can see what they’re doing. While we’ve maintained sunlight-level illumination in doors, our power consumption is less than two thirds as high today as it was ten years ago, despite being a much larger firm.
2. Our factory is located in a modern industrial park that is situated in the city center. Many of our staff are able to ride public transportation to work, saving fuel and space on the roads. Those who drive enjoy a short, fuel-efficient commute.
3. Walls and ceilings are brightly painted bright white for reflection and save further on lighting.
4. Floors are polished and densified concrete, so no floor finish, epoxy, etc...
• Easy to scrub clean
• No burnish pads to dispose of
• No stripper used
5. Where strength requirements allow its use, plastic parts are made from recycled plastic.
6. We recycle our cardboard packaging.
7. We have built our own reusable pallets for use by our vendors, which we return to them for continuous re-use.
8. All of our scrubbers are scrubbed with as part of thorough testing. But our machine testing now filters and reuses the scrub test water.
9. Machines are designed so that steel parts, and even gaskets, can be “nested” to minimize scrap on the blanks from which they are cut.
11. We utilize the latest metal fabrication processes and software to further minimize scrap. What steel scrap is created is recycled.
12. We have positioned ourselves in the heart of the nation’s manufacturing center. We are able to purchase over 98% of our parts from the Midwest of the USA in a radius of less than 250 miles from our plant, which reduces fuel consumption and emissions from shipping.
13. Our parts are powder-painted to reduce emissions from painting. Both the atmosphere and the painters’ lungs benefit.
14. As is appropriate to a firm that builds only battery-powered machinery, we use battery-powered material handling equipment.
15. Our field force uses only diesel-powered vehicles with high-pressure common rail fuel systems, which run on the new low-sulphur diesel fuel. These engines consume about 1/3 less fuel for work performed, and create fewer harmful emissions than gasoline vehicles.

These are just a few of the reasons why our scrubbers and sweepers are ahead of the pack in doing our part to keep mother earth happy and healthy for generations to come.